Finishing the handle-guard, handle-tang junction?

[C_Claycomb]

If this has already been covered do please point me to the relevant thread.

I like using wood for handles, but am getting headaches finishing some of them.

When applying a handle finish which causes a build up on the surface, such as superglue, catalysed varnish, or Tru-Oil, how do you deal with handle pins and where the handle material meets the bolster/guard and exposed tang? Most finishes adhere poorly to the metal surface. I always have a problem knowing how to make the transition from varnished handle to unvarnished metal. If everything is sanded flush before finishing then the finish will thin to nothing as it nears the join. I have tried to rebate the handle a little, it works ok(ish) on exposed tangs and at the edge of bolsters, but it isn?t a satisfactory way to work with pins, and it is hard to make it so that it doesn't show. Should I be bothered with the pins or can a surface finish just be applied over the top of them?

I am starting to lean away from full tangs because of this finishing problem.


Thanks!

Chris Claycomb