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I was thinking the drill would work for the hole. I have done some precision filing of sheetmetal parts with really tight tolerances, but it is a lot of work, especially on stainless and it's hard chromium. I do a small round relief for the end of the edge on most of my knives as I hand sharpen and do not like hitting the ricasso or having a dull spot right next to the plunge line.
Too busy to try that right now and all my blades I'll be working on for the next few months are already HT. Except some O1, but it's 3/16 thick and those nice notches I will wait and save until I have some 3/32 to try it on.LOL
I like the work you did on that silver guard and sheath. Nice silversmithing WBE.
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